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avatar FOUNDRY™

Automated cGMP Manufacturing ​

The AVATAR Foundry is a closed system for the production of autologous cell therapies designed to accelerate cell therapy development from early-stage research through cGMP production. By providing precise, independent control of oxygen, pressure, and CO₂, the Foundry enables users to replicate critical aspects of the in vivo tumor microenvironment, yielding therapeutic cells with enhanced potency, persistence, and metabolic fitness.

KEY FEATURES

Enhanced Potency Through Metabolic Priming

Utilizes Hyperbaric Pressure Control and precise Oxygen Regulation to mimic the native Tumor Microenvironment (TME). This "trains" cells to resist suppression and drives superior potency and long-term persistence.

Unmatched Scalability and High-Yield Production

Features the proprietary XPANDR Cell Culture Bags that automatically scale volume within a single run. The gas-permeable design maximizes cell expansion without sacrificing product quality or needing manual transfers.

Automated, cGMP-Compliant Manufacturing

A fully enclosed, hands-off system designed for regulatory compliance. Automation minimizes variability, reduces manual touchpoints, and ensures seamless scale-up from process development to clinical production.

Seamless R&D-to-Clinical Transferability

Maintain optimal culture conditions from benchtop R&D to clinical manufacturing for effortless technical transfer and consistent cell quality. This continuity reduces process variability and accelerates your path from early discovery to clinical deployment.

One-Touch Automated Liquid Handling and Sampling

Integrated, closed-loop liquid handling allows for automated feeding, product sampling, and harvest at the push of a button. This reduces labor costs and contamination risk, ensuring precise nutrient exchange to maximize cell viability and yield.

Seamless Integration with Upstream Processes

Designed for simplified aseptic connection to standard cell processing devices. The compact, modular design facilitates easy placement and integration into existing cleanrooms and manufacturing suites.

TECHNICAL SPECIFICATIONs

Physical
Width

706 mm (27.8")

Depth

740 mm (29.1")

Height

740 mm (29.1")

Weight

140 kg (308.6 lbs)

Environmental Operational Ranges
Oxygen

0.1 - 16.9%

Carbon dioxide

0.5 - 10.0%

Temperature

25.0 - 40.0 °C

Pressure

0.0 - 7.0 PSI

Humidity

> 90% RH

Process and Fluid Handling
Minimum loading volume

50 mL

Maximum harvest volume

1.5 mL

Tubing compatibility

PVC tubing compatible with Genesis Rapidweld II, Terumo TSCD-II tube welders

Sampling method

Syring sampling through clave port; Rocker used for cell resuspension

Pump speed

5 - 50 mL/min

Agitation

Up to +/- 30° rocking along axis

Interface and Software
Software

OPC Unified Architecture (UA)-compatible

Touchscreen

12.1" display

The Foundry Advantage:
Enhanced Potency and Persistence

Metabolic Reprogramming Yields Optimal Phenotype

Labcorp foundry tcm 2.png

Conventional 

CAR T cells

AVATAR 

CAR T cells

Metabolic programming enabled by the Foundry's controlled environment drives the selective expansion of central memory and stem-like T cells (Tcm/Tscm). This results in a superior product phenotype, correlating directly with enhanced persistence and clinical efficacy.

Persistent Killing Over Repeated Tumor Challenges

Conventional CAR T cells

AVATAR CAR T cells

 Persistent Killing Over Repeated Tumor Challenges

Challenge 1

Challenge 2

Challenge 3

Challenge 4

Challenge 5

CAR T cells manufactured in the Foundry exhibit persistent cytotoxic activity over repeated tumor challenges without exhaustion. Unlike conventionally manufactured cells that show diminished killing capacity after multiple tumor encounters, these optimized CAR T cells maintain robust cytotoxic responses for durable clinical outcomes.

Sustained Tumor Killing, Even at Low E:T Ratios

Conventional CAR T cells

AVATAR CAR T cells

1:27

1:81

1:243

E:T Ratio

CAR T cells expanded in the Foundry maintain strong cytotoxic function at low effector-to-target ratios that mirror the tumor microenvironment where limiting numbers of T cells must persistently kill tumor cells without exhaustion.

TRUSTED BY GLOBAL LEADERS IN CELL THERAPY MANUFACTURING

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